FAQ

What is new at TASKMASTER?

 

June 1st, 2011, We are adding ROBOTICS for increased capacity and Quality!

 

As part of the Taskmaster vision, we always seek to improve and evolve our processes.

Thus we are proud to announce that we are entering a new phase in our automation development.

Currently, we are in the process of commissioning our first 6 axis 'ABB' robotic work cell.

Once fully operational,this unit will be used to further advance our PTA applications. 

This new '6 axis' work cell will serve to supplement our current capacity of 3 PTA stations fitted on Taskmaster linear automation. We are excited about the possibilities that could be explored with this 4th, most advanced PTA workstation!

 

 

 

 

 

 

 

 

June 1st, 2011, We Have Moved!

We Have completed our move from our old location to the new site and are in the final stages of re organizing and commissioning our spray department.

All other departments are fully functional, and ready to take on new challenges with our increase in capacity and space.

 

March 1st, 2011, Our T-3 PTA system is in operation!

We are pleased to announce that the next generation of Taskmaster PTA systems, the 'T-3', is in operation! We are putting it through full prototype testing working out any issues with the new software.
The T-3 features the same robust torch configurations as the original design with upgrades in weld oscillation control, New automation modes, and a new operator control interface.
The New automation modes will greatly enhance product quality, and repeatability.

The Taskmaster 'mini' internal torch is capable of overlays finishing at 2.25" internal Diameter

Compared to other 'mini' PTA torches on the market, The Taskmaster-mini has an unorthodox style cooling jacket keeping the torch body and nozzle cool for high duty cycle production of up to 175 amps. This unique feature allows strong production rates while maintaining consistent parameter control for high product repeatability.

We have Phosphate coatings for rust protection on ferrous components.

Our phosphate tank is roughly 2' x 2' x 3' so a modest capacity at this time. We have a larger tank ready to set up if work load dictates. This is just another value added process for our customers requirements.

We Have increased Surface Grinding capacity!

We are currently installing a new grinding machine to improve our services. The new OKAMOTO surface grinder has a magnetic table of 30" x 60" so we will be able to handle very large parts. We are pleased to offer this addition to help service our existing customers as well as any new potential customers who may need use of such large capacity!

Taskmaster develops an improved Tungsten Carbide PTA Overlay!

June 9, 2009. We have recently developed a proprietary improvement on the typical PTA process whereas we have combined the quality tungsten carbide composite coatings that the PTA is known for with larger particle tungsten carbide clusters. This will serve a huge benefit to the oiltool market on such products as bearings, flow restrictors, stabilizers, adjusting rings, etc. We are very pleased to offer this service to our customers to once again improve the performance of their products.

 

 

What are the benefits of Hardfacing and Coatings ?

1. Reduces Cost: Restoring a worn part to "as new" condition generally costs between 20-70% of a brand new replacement part.
2. Prolongs Equipment Life: Service life increases of 3 to 10 times are common with properly coated parts.
3. Reduces Downtime: Parts last longer and fewer shutdowns are required.
4. Less Spare Parts Inventory: There is no need to keep numerous spare parts when worn parts can be rebuilt.
5. Environmentally conscious: the ability to reuse and recycle rather than waste and replace.

 

What are the key advantages of PTA overlays?

1. Accuracy: automated controls provide highest levels of consistency controlling heat input
2. Quality: coating purity is extremely high with very little dilution into the base material
3. Productivity: much higher production rates than other processes of similar quality ( laser )

 

 

What base materials can be overlayed?

Almost any steel, or stainless based alloy can be overlayed, including manganese based or non-magnetic materials.

 

 

What new products are available?

Product development is an ongoing venture as companies strive to improve the service life of their equipment. Recently there have been improvements in the process, procedure, and products regarding the overlays of manganese based non-magnetic materials. We may be able to offer a superior product than you are currently using. Please contact us for more info.